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Waterlox Finish
by Chuck Danford

Using Waterlox can be a quick and easy method of applying a beautiful finish to your bare wood ukulele. Using the method described here will allow you to use one product (Waterlox) from start to finish, serving as your pore filler, sanding dealer and final top coats.

For the first time finisher, I would get a quart, or smaller amount of the satin finish. I believe quart is the smallest. It is a tung oil and resins finish, and is very forgiving in its application.

I would start with applying a coat of the finish and use 400 or 600 wet dry sandpaper to sand over the wet finish to make a slurry of wood to help fill the pores and smooth out the finish. Lightly wipe the surface down after the wet sanding, leaving a very thin coat, but filling some of the pores.

Let it dry for at least 24 hours, then repeat at least three coats this way. I would not surface sand in between these coats, the slurry sanding will do. After you are happy with the finish, a light sanding will get rid of any thick spots or rough edges. This photo shows three
slurry sealer coats.

After I have initially hand or mechanically surface sanded down to 320 grit, I apply some Waterlox, and with small pieces about 1"x2" of 400 grit wet/dry paper, I just start sanding with moderate pressure, moving with the grain. The finish color, mixed with the sanding, will go from a clear liquid to a muddy looking sort of goop.

Then with a soft material scraper, I lightly squeege the material off. Then let it set, and do not be worried about getting a smooth finish yet, what you are doing is filling the pores of the wood. By lightly wiping the surface with a soft scraper, I keep the surface clear, and I'm starting to fill the pores. I apply three or more coats and let each coat set for 24 hours. I can now surface sand with 600 or higher grit and water, being careful of sanding near edges, and just lightly touching up where needed. (Where needed, not the whole uke).

Now that you have the surface filled, you can use a foam brush and lightly apply a smooth coat and let it dry again at least 24 hours, lightly sand between coats with water and 600 grit sandpaper. Keep applying coats until you're happy with the finish.

I usually stop after just a few coats on the soundboard, but I put a few more coats on the back, sides, and neck.

Waterlox leaves a wonderful deep golden brown tone over the mahogany.

It will take about two weeks for the final finish to cure. Then you can start to hear the real final sound develop. This last photo shows the wood with three foam brush applied coats, making six coats total.


Thanks to Chuck Danford for this Waterlox finish tutorial!



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