Ukulele Luthier Tutorials
Index
Waterlox
Finish
by Chuck Danford
Using
Waterlox can be a quick and easy method of applying a beautiful
finish to your bare wood ukulele. Using the method described
here will allow you to use one product (Waterlox) from start
to finish, serving as your pore filler, sanding dealer and
final top coats.
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For
the first time finisher, I would get a quart, or smaller
amount of the satin finish. I believe quart is the
smallest. It is a tung oil and resins finish, and
is very forgiving in its application.
I
would start with applying a coat of the finish and
use 400 or 600 wet dry sandpaper to sand over the
wet finish to make a slurry of wood to help fill the
pores and smooth out the finish. Lightly wipe the
surface down after the wet sanding, leaving a very
thin coat, but filling some of the pores.
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Let
it dry for at least 24 hours, then repeat at least three
coats this way. I would not surface sand in between
these coats, the slurry sanding will do. After you are
happy with the finish, a light sanding will get rid
of any thick spots or rough edges. This photo shows
three
slurry sealer coats.
After I have initially hand or mechanically surface
sanded down to 320 grit, I apply some Waterlox, and
with small pieces about 1"x2" of 400 grit
wet/dry paper, I just start sanding with moderate pressure,
moving with the grain. The finish color, mixed with
the sanding, will go from a clear liquid to a muddy
looking sort of goop.
Then
with a soft material scraper, I lightly squeege the
material off. Then let it set, and do not be worried
about getting a smooth finish yet, what you are doing
is filling the pores of the wood. By lightly wiping
the surface with a soft scraper, I keep the surface
clear, and I'm starting to fill the pores. I apply
three or more coats and let each coat set for 24 hours.
I can now surface sand with 600 or higher grit and
water, being careful of sanding near edges, and just
lightly touching up where needed. (Where needed, not
the whole uke).
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Now
that you have the surface filled, you can use a foam
brush and lightly apply a smooth coat and let it dry
again at least 24 hours, lightly sand between coats
with water and 600 grit sandpaper. Keep applying coats
until you're happy with the finish.
I
usually stop after just a few coats on the soundboard,
but I put a few more coats on the back, sides, and
neck.
Waterlox
leaves a wonderful deep golden brown tone over the
mahogany.
It
will take about two weeks for the final finish to
cure. Then you can start to hear the real final sound
develop. This last photo shows the wood with three
foam brush applied coats, making six coats total.
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Thanks to Chuck Danford for
this Waterlox finish tutorial!
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